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Compressed Air Filter Elements
The compressed air in compressor systems is sent to the air tank to be stored by passing through various filtration stages. The humidity in the air exposed to pressure in the rotor part of the compressor and then in the air tank can turn into water particles at a level that can damage the system. Unfiltered water particles cause corrosion, especially in systems where compressed air is used, resulting in a decrease in system efficiency and an increase in maintenance costs. In-Line filters with special filtration properties and low micron values produced by Filsan Filter are used in order to prevent damages that may occur from such undesirable situations, to increase system efficiency and to minimize maintenance costs that may arise from moisture.
Filter Element Types
AUX replacement filter elements which are the productions of wide research and special design, can be utilized in many areas of industry for different applications. These type of filter elements are installed in compressor dryers as filter units made of one or more filters in succession.
In the first and the second stages of filtration solid and liquid particules of 1 to 5 microns are retended successivelly at very low pressure losses.
The third stage elements are for high pressures and filters the particules of down to 0.01 micron. Another variety of these filter elements is the ones contain active carbon. By this way, it removes odor and oil vapor particles down to 0,003 ppm. These highly efficient elements are designed to be used in applications of medical and food precessing. Upon request of compressed air manufacturers, special designs or enhanced types of filter elements may also be manufactured.
Particulate compressed air filters are used to remove dust and particles from the air. The air stored in the air tank, before being sent to the dryer system, passes through a filter with a filtration capability of up to 3 microns as a pre-filter, and the pollutants that may be in the air are filtered before they reach the coalescing filters.
Coalescing filters are used to capture oil and/or moisture that is suspended in the compressed air in very tiny droplets. The air that comes from the pre/particle filters, free of pollutants that can reduce the life and efficiency of the coalescing filters, is filtered down to 1 micron in the coalescing inlet (Blue) filter and sent to the dryer system. By the special gases in the dryer system, the moisture in the air is condensed by cooling and it is filtered in the Output (Red) coalescing filter, which has a sensitive filtration feature up to 0.01 micron, and is brought to a humidity level that will not harm the system.
Activated carbon filters will remove odors and vapors. Filsan’s Activated carbon filters are; filters used to prevent gas molecules in the air drawn from outside in compressor systems and cause bad odor. Activated carbon filters are important in compressor systems in terms of ensuring that the odor in the dehumidified air or any gas molecule that may be harmful is given to the system in a purified manner after the in-line filters. These filters perform the filtration process as a result of the harmful gas molecules in the air sticking to the active carbon in the structure of the filters.
Hankison series filter elements have the following features for customers to choose from according to their requirements.
5 filtration grades: E1, E3, E5, E7 and E9
Materials: glass fiber and activated carbon.
Filtration rating: 0.01~3μm
Oil content: 0.001~5ppm
Specifications
Grade | E1 oil & odor removal filter element | E3 ultra-high efficiency oil removal filter element | E5 high-efficiency oil removal filter element | E7 intake pipe filter element | E9 separation filter element |
Flow Rate (NM³/min.) | |||||
0.57 | E1-12 | E3-12 | E5-12 | E7-12 | E9-12 |
1 | E1-16 | E3-16 | E5-16 | E7-16 | E9-16 |
1.72 | E1-20 | E3-20 | E5-20 | E7-20 | E9-20 |
2.9 | E1-24 | E3-24 | E5-24 | E7-24 | E9-24 |
4.9 | E1-28 | E3-28 | E5-28 | E7-28 | E9-28 |
7.2 | E1-32 | E3-32 | E5-32 | E7-32 | E9-32 |
11 | E1-36 | E3-36 | E5-36 | E7-36 | E9-36 |
14 | E1-40 | E3-40 | E5-40 | E7-40 | E9-40 |
18 | E1-44 | E3-44 | E5-44 | E7-44 | E9-44 |
22 | E1-48 | E3-48 | E5-48 | E7-48 | E9-48 |
Filtration Rating (μm) | Oil Content (ppm) |
E1:0.01 | 0.001 |
E3:0.01 | 0.001 |
E5:0.01 | 0.01 |
E7:1 | 1 |
E9:3 | 5 |
Old Hankison Series
Grade | C | T | A | H |
Flow Rate (NM³/min.) | ||||
0.5 | 07,4442-01 | 0731-4 | 0713-3 | 0715-3 |
2-3 | 07,4444-01 | 0731-5 | 0713-5 | 0715-5 |
6 | 07,4445-01 | 0731-6 | 0713-6 | 0715-6 |
8 | 07,4446-01 | 0731-7 | 0713-7 | 0715-7 |
10-12 | 07,444-01 | 0731-8 | 0713-11 | 0715-11 |
15 | 07,4447-01 | 0731-8 | 0713-11(2/pcs) | 0715-11(2/pcs) |
20 | 07,4447-01(2/pcs) | 0731-9 | 0713-11(3/pcs) | 0715-11(3/pcs) |
Filtration Rating (μm) | Oil Content (ppm) |
C:3 | 5 |
T:1 | 1 |
A:0.01 | 0.01 |
H:0.01 | 0.001 |
Features
E9 filter element
Suitable for the filtration of large liquid amounts and 3μm particles with a maximum residual oil content of 5ppm.
Two-stage filtration:
First stage: Two stainless steel orifice tubes for 10μm mechanical separation
Second stage: In-depth fiber media captures solid and liquid particles to 3μm
E7 filter element
Suitable for the filtration of liquid water, oil and 1μm solid particles with a maximum residual oil content of 1.0ppm
Two-stage filtration:
First stage: Alternate fiber media and screen for large particles
Second stage: Multiple layers of bonded and blended fiber media for fine coalescenceUsed for:
Before E5 filtration: Pretreatment
After freeze dryer/adsorption dryer: Further improvement of air quality
E5 filter element
Suitable for removing water, oil vapor and other contaminants with the filtration of 0.01μm or larger solid particles with a maximum residual oil content of 0.01ppm. Almost all water, dust and oil will be removed.
Two-stage filtration:
First stage: Multiple layers of fiber medium and strainer for large particles
Second stage: Multiple layers of bonding fiber medium for tiny condensatesUsed for:
Before E3 filtration/adsorption dryer: Protection
After freeze dryer: Ensuring the air is free of oil
E3 filter element
Suitable for gathering tiny water and oil mist particles and filtration of 0.01μm or larger solid particles with a maximum residual oil content of 0.001ppm
Two-stage filtration:
First stage: Pre-filtration and air diffusion
Second stage: Multiple layers of bonded and blended fiber media for fine coalescenceUsed for:
Before E1 filtration/adsorption dryer: Protection
After freeze dryer: Ensuring air free of oil
E1 filter element
Suitable for the removal of oil and hydrocarbon vapor adsorbed by activated carbon with a maximum filtration rating of 0.01μm and maximum residual oil content of 0.003ppm.
Two-stage filtration:
First stage: Fine activated carbon stabilized layer suitable for most oil mist
Second stage: Multiple layers of fiber medium bonding micro fine activated carbon powder for removal of residual steam, providing high quality air for high demand industries such as food, air supply, and sterile packagingUsed for:
Last stage of filtration to ensure air is free of water, dust, oil, and odors.
Our filtration equipment is used in a wide range of industries:
Advanced production process:
Contact us | john Fimler Filter WeChat: +8613632692595 Whatsapp:+8613632692595 E-mail:4798742@qq.com |
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